From Machine Signal to Executive Intelligence in Five Simple Steps
Deploying traditional MES or SCADA used to take 6 months of custom coding and machine shutdown. Poldu gets your first CNC or press live in 30 minutes with zero downtime. Here is how it works.
Rapid Non-Invasive Sensor & Gateway Retrofit
A Poldu application engineer or your certified partner mounts the compact Edge-X Gateway inside or beside your machine control panel. Non-invasive split-core current sensors (CTs) clip directly over the main spindle or motor feed cable.
✓ No cutting or splicing of OEM wires.
✓ Works on CNCs, power presses, injection molding machines, and legacy relay panels.
✓ 24V DC auxiliary power or standard external 12V adapter.
Automated Machine Pulse Capture & Buffer
As parts are machined or stamped, the Edge-X controller samples power fluctuations and cycle pulses 1,000 times per second. It debounces electrical noise and timestamps every cycle with microsecond accuracy.
✓ Detects actual machine cycle time vs theoretical master time.
✓ 72-hour internal flash buffer ensures zero data loss during network disconnects.
✓ Automatically sends encrypted data packets to the Poldu cloud engine.
Digital Job Card & Downtime Reason Logging
Operators interact with a rugged 10-inch touch tablet mounted beside the machine. When starting a shift or work order, they scan the job barcode. When a stoppage occurs, the tablet prompts for the reason (Tool change, Maintenance, Setting, Scrap).
✓ Zero handwriting — 2-touch downtime tagging.
✓ First-piece QC inspection sign-off before mass production starts.
✓ Multilingual UI supports English, Hindi, Marathi, and Tamil.
AI Telemetry & Instant WhatsApp Escalation
If a machine stops for longer than 15 minutes without an operator response or enters an abnormal load state, Poldu’s neural telemetry engine triggers an instant escalation via WhatsApp and SMS to maintenance leads and the plant head.
✓ Eliminates hidden breaks and unrecorded idling.
✓ Tracks MTTR (Mean Time to Repair) response speeds.
✓ Supervisor can reassign work orders or dispatch tools directly from their smartphone.
Financial Loss Audit & Two-Way ERP Sync
At the end of every shift and month, management receives an automated Production Loss Audit. Actual financial leaks are quantified in Rupees, and completed goods backflush into SAP, Tally Prime, or Zoho Books with zero clerical data entry.
✓ Shift-wise OEE breakdown (Availability, Performance, Quality).
✓ Loss categorized by rupees lost to tool changeover, setup, and machine faults.
✓ Automatically close manufacturing work orders in your ERP.
Experience Poldu on Your Machinery
Book a 30-minute tailored demonstration or calculate the hidden capacity you are currently losing each month.