Unified Manufacturing Execution, Edge Telemetry & Machine Intelligence
Poldu provides a robust connected layer between your shop floor machinery, operators, and enterprise ERP. Eliminating manual logbooks, capturing sub-second cycle pulses, and predicting downtime before it damages your plant’s throughput.
From Machine Pulse to Executive Decision
How Poldu bridges machine sensors, edge controllers, operator tablets, and cloud ERP systems.
Machine Signals
CT Current Clamps, relay contacts, RS-485 Modbus, or PLC outputs on CNC, VMC & Molding presses.
Edge-X Gateway
Sub-second cycle pulse capture, debouncing, and 72-hour local buffering against Wi-Fi cuts.
Digital Job Cards
Rugged shop floor tablets for operator barcode scans, downtime tagging, and first-piece inspection.
Neural Telemetry
AI anomaly detection for micro-stoppages, MTBF/MTTR analytics, and WhatsApp supervisor alerts.
ERP Sync Bridge
Auto-close work orders, update BOM consumption, and reconcile finished goods in SAP, Tally, or Zoho.
Engineered for High-Mix & Precision Manufacturing
Every component works standalone or as a unified production intelligence suite.
Poldu Edge-X Industrial IoT Gateway
Ultra-reliable shop floor micro-controller with 8 digital opto-isolated inputs, 2 analog channels, and RS-485 Modbus RTU interface. Non-invasive sensor wiring taps into tower lamps, cycle switches, and current transformers without modifying machine warranty.
- Local Flash memory buffers up to 72 hours of telemetry during network cuts.
- Dual connectivity: 4G LTE cellular eSIM + 10/100 Ethernet failover.
- Industrial wide operating temperature: -20°C to +70°C.
Digital Job Card & Dispatch Terminal
Replaces printed job route sheets with an intuitive 10-inch rugged touch console mounted directly beside machine stations. Operators scan work order barcodes, view drawings, record first-piece QC, and log stoppage causes with single-tap clarity.
- Barcode and QR scanner integration for rapid job dispatching.
- Pre-configured downtime reason tree: Tooling, Maintenance, Material, Setup.
- Multilingual interface supporting English, Hindi, Marathi, and Tamil.
Neural Downtime Predictor
Analyzes machine cycle intervals, current signatures, and idle duration distributions to identify micro-stoppages and impending mechanical failure. Automatically triggers escalation workflows to maintenance supervisors before lines jam.
- Sub-second cycle time variance detection against standard master times.
- Predictive MTBF (Mean Time Between Failures) machine health index.
- Automated WhatsApp and Telegram alerts for stoppages exceeding 15 minutes.
Bi-Directional ERP Sync Bridge
Connects Poldu live production counts directly into SAP S/4HANA, Tally Prime, and Zoho Books. Work orders release from ERP to the floor automatically, and completed quantities backflush raw materials with zero manual data entry lag.
- Pre-built connectors for SAP B1, Tally XML/ODBC, and Zoho Inventory.
- Automated stock consumption and scrap postings per production shift.
- RESTful webhooks and open APIs for custom manufacturing software.
Average decrease across 45+ customer shop floors
Non-invasive CT clamps without machine stoppage
Sub-second edge hardware debouncing
Immediate recovery of hidden changeover losses
Ready to Connect Your Shop Floor with Poldu?
Book a 30-minute tailored walkthrough with our industrial engineering team and see real-time machine telemetry in action.