Condition monitoring of critical rotating assets to catch bearing wear and overheating weeks before failure.
The Problem
Machines usually fail without warning, often at the worst time. Fixed-calendar maintenance either replaces good parts too early or misses a fault that develops sooner. Each breakdown stops production, delays orders and costs more than a planned repair.
The Sensor
A wireless or wired sensor attached to the motor, gearbox, pump or bearing housing measures vibration and surface temperature. Rising vibration or heat is an early sign of wear, misalignment, imbalance or lubrication problems. Thresholds are set per machine and learned over time.
The Dashboard Result
- Vibration and temperature trend per machine
- Colour-coded health status: normal, watch, act
- Alerts before a fault reaches failure
- Automatic maintenance tasks created in the preventive maintenance schedule
- A breakdown history to compare machines
How It Improves Performance
- Fewer breakdowns: repair is scheduled before the machine fails.
- Lower maintenance cost: parts are replaced when needed, not by calendar.
- Longer machine life: faults are corrected while they are small.
- Safer plant: overheating and severe vibration are caught early.
Best For
Critical rotating equipment: motors, pumps, compressors, fans, gearboxes, presses and spindles.
Call to Action
Fix machines before they fail.